The Feel Good 3D Printer Story of the Year

When this bald eagle, named “Beauty” by her caretakers, was shot in the face by poachers in 2005, her beak was demolished, leaving her unable to feed or even groom herself.

Fortunately, animal rescue workers found her and brought her to volunteers at Birds of Prey Northwest, who have spent the last several years nursing her back to health. In that time, however, it became clear that Beauty’s beak was permanently damaged, and that she would never be able to feed herself. Euthanasia, it seemed, was imminent.




Raptor specialist Jane Fink Cantwell, who dresses like Indiana Jones, refused to take “dead bald eagle” for an answer. She joined forces with mechanical engineer Nate Calvin of Kinetic Engineering Group, and together with other scientists, engineers, and even a dentist, they designed a nylon polymer beak that would perfectly replace Beauty’s lost upper mandible.

Calvin developed the new beak using a 3-D modeling program, then used a 3-D printer to fabricate it. After an arduous procedure to attach her prosthetic, Beauty was able to eat, drink, and preen herself on her own.

How cool is that! :smiley: My parents have a nest of Bald Eagles on their property in the UP of Michigan. They are so beautiful.

link: The most badass thing you'll see today: a bald eagle with 3D-printed beak

This story was very touching as well. Love that 3D printers are able to do things like this.

Very cool. We’ll be seeing a lot more of this.

I know that hip replacements and things like that, are now being machine made to order to be an exact replica of the patients original bones.

I love it!!! Better than new!!! It is stuff like this makes you proud of designers.

Thanks for sharing :smiley:

There was a similar story a while back, only instead of an eagle, it was a dolphin that got a prosthetic tail. It worked great after she she stopped eating the prototypes.

^ It was really an interesting story. I never thought I would be this interested in 3D printers. At first I thought such printers would be of use to some fields only. Anyway, good story.