Green Packaging is a Pain in the Ass

Another nice molded pulp package, and from a self-producing designer:

http://www.treehugger.com/files/2008/04/packaging-the-sorapot.php

And while I’m at it, does anyone have any good sources for low volume (a few hundred pieces a year), large (about 36" square) molded pulp? I’d like to use some as inner packaging on an upcoming project, but I’m afraid the tooling cost will make it a non-starter.